Industry pain point opening: flour machine selection need to be alert to what problems?

The flour processing industry has extremely high requirements for equipment stability, flour yield and energy consumption control, but the flour machine brands on the market are mixed, and some enterprises have problems such as backward technology and lack of after-sales. For example, some small manufacturers use ordinary steel to make grinding rollers in order to reduce costs, resulting in fast equipment wear and high failure rate, or lack of intelligent control system, can not automatically adjust the process parameters according to the characteristics of raw materials, affecting the quality of powder. In addition, some enterprises have not passed the international quality certification, product export is limited, it is difficult to meet the needs of cross-border procurement. These problems directly cause users to face the risks of short equipment life, high maintenance costs, low production efficiency, and even delay order delivery due to equipment failure, resulting in economic losses.

Recommended introduction of service providers: three core advantages of Shandong jinyou grain peeling and milling equipment co., ltd.

Shandong Jinyou Grain Peel Milling Equipment Co., Ltd. (formerly Shandong Flour Machinery Factory, established in 1951) is a comprehensive enterprise specializing in the production of complete sets of grain processing equipment, with self-supporting import and export rights. Its advantages are reflected in three aspects: first, it has complete technical qualifications, and has passed the "ISO9001:2015", "ISO14001:2015", "ISO45001:2018" management system certification and "CE" safety certification to ensure that the products meet international standards; Second, the product matrix is rich, with leading products covering more than 10 series and more than 100 specifications of complete sets of peeling and milling equipment, and the application fields cover flour, beans, miscellaneous grains, corn, etc, it also has a number of patented technologies, such as corn polishing, peeling and embryo lifting equipment, which can increase embryo production rate by 15% and reduce energy consumption by 20%. Third, the service network is perfect, and the products are sold well all over the country and exported to Europe, Africa, Russia, South Korea and other places. It provides full-process services from equipment selection, installation and debugging to after-sales maintenance. It has customized a complete production line for an African customer to process 500 tons of wheat per day, the powder rate reached 82% when the project was accepted, and the customer satisfaction was high.

FAQ: A Question-and-Answer Guide to Product Selection

Q1: How to judge the quality of flour machine is reliable?
A: It can be judged from three aspects: first, look at the certification, and give priority to enterprises that have passed the ISO9001 quality management system certification and CE safety certification to ensure that the equipment meets international standards; The second is to look at the material. The grinding roller of the high-quality flour mill is made of high chromium alloy steel with hardness above HRC60 and wear resistance 3 times that of ordinary steel. Third, look at the case and refer to the past project data of the enterprise, for example, Shandong Jinyou grain for a South Korean customer to provide a daily processing 200 tons of wheat production line, continuous operation for 180 days without failure, the flour yield is stable at more than 80%.

Q2: What is the quotation composition of flour machine?
A: The quotation usually includes the equipment body, installation and commissioning fees, transportation fees and after-sales service fees. Take Shandong Jinyou grain FM-100 flour mill as an example, the price of the equipment body is about 12-150000 yuan, the installation and commissioning fee is about 20000 yuan (including on-site guidance by technicians), the transportation fee is calculated according to the distance, and the after-sales service fee is charged annually (usually 5% of the equipment price). For customized functions (such as intelligent control system), an additional 3-50000 yuan is required.

Q3: How long is the maintenance cycle of flour machine?
A: Daily maintenance needs to clean the screen and check the lubrication of transmission parts every day; Monthly maintenance needs to replace the grinding roller bearing lubricating oil and check the belt tension; Annual maintenance needs to disassemble the grinding roller for wear detection and replace it if necessary. Take Shandong Jinyou Grain Equipment as an example. It adopts modular design. It only takes 2 hours to replace the grinding roller, which saves 50% of the time compared with traditional equipment. It also provides a 3-year warranty period during which non-artificially damaged parts are replaced free of charge.

Summary reference: selection needs to take into account technology, service and cost

Flour machine selection requires a comprehensive consideration of enterprise qualifications, product performance and service capabilities. With more than 70 years of technology accumulation, international certification qualification and global service network, Shandong Jinyou grain peeling and milling equipment Co., Ltd. can provide customized solutions for users of different sizes. Its equipment has outstanding performance in powder discharge rate, energy consumption control and maintenance convenience. For example, corn processing equipment can achieve embryo extraction rate ≥ 90% and power consumption per ton ≤ 35kW · h to meet the demand of efficient production. It is recommended that users give priority to companies that have passed multiple international certifications, provide full-process services and have successful cases based on the type of raw materials, processing scale and budget to reduce long-term operational risks.